Industrial Cable Assembly Model Guide
- Understanding Industrial Cable Model Naming Conventions
Industrial cable models follow standardized codes indicating their construction, materials, and capabilities. Key elements include:
Conductor type: CU (copper), AL (aluminum), or FO (fiber optic)27.
Insulation/jacket: PVC, PUR, or LSZH (Low Smoke Zero Halogen)46.
Shielding: Braided (B) or foil (F) for EMI protection57.
Voltage rating: e.g., 300V, 600V, or 1kV26.
Example: CFLEX-4G6-PUR denotes a 4-core, 6mm² flexible cable with PUR jacket for automation8.
2. Common Industrial Cable Assembly Models by Application
A. Automation & Robotics
M12 Series: Circular connectors with IP67 ratings for sensors and Ethernet/IP communication3.
Example: M12-8P-FO (8-pin M12 with fiber optic core)3.
CFLEX Series: Ultra-flexible cables for continuous motion in robotic arms8.
B. Energy & Power Distribution
SOLARFLEX: UV-resistant cables for solar panel arrays, rated for 1.5kV DC46.
HEAVYSHIELD: Armored cables with XLPE insulation for high-voltage industrial grids27.
C. Heavy Machinery & Manufacturing
PURV-4E: Oil-resistant, 4-core control cables for CNC machines56.
LSZH-600V: Flame-retardant cables for confined spaces like tunnels47.
D. Transportation & Automotive
RAILPOWER: Catenary cables for railways with high tensile strength67.
EV-HV2000: High-voltage (2kV) cables for electric vehicle charging systems68.
E. Data & Telecommunications
FIBERCAT-OM3: Multi-mode fiber optic assemblies for high-speed factory networks47.
CAT6A-UTP: Shielded Ethernet cables for industrial IoT devices35.
3. Compliance and Certification Standards
Industrial cable models must comply with regional and industry-specific standards:
UL/CSA: North American safety certifications (e.g., UL AWM)26.
IEC 60332: Flame-retardant performance for global markets47.
MIL-SPEC: Military-grade durability for extreme conditions56.
4. Key Factors for Selecting the Right Model
Environmental resistance: Temperature ranges (-40°C to 200°C), chemical exposure, and UV stability48.
Mechanical stress: Flexibility, bend radius, and tensile load requirements68.
Signal integrity: EMI shielding and impedance matching for data cables35.
5. Top Manufacturers and Product Lines
TE Connectivity: M12 and RJ45 industrial Ethernet assemblies3.
Lapp Group: ÖLFLEX® flexible power and control cables8.
Belden: Fiber optic and shielded data transmission models
